New SMT Production Capabilities
We now offer customers a complete one-stop solution for turnkey projects, right from design to assembly to final packaging. Our PCB manufacturing plant has extensive flexibility and high accuracy.
DESIGN, ASSEMBLY & PACKAGING
Our state-of-the-art SMT production line allows Repro Supplies to offer customers a complete one-stop solution for turnkey projects, right from design to assembly to final packaging.
Fuji AIMEX3C SMD
At the heart of the line is a Fuji AIMEX3C SMD placement machine, capable of handling up to 130 different SMD components (on tape or reels) from 0402 (01005”) up to 74 mm², with 0,2 mm pitch at accuracies of 20 microns, and speeds up to 26 000 cph (components per hour)
Components per hour
Microns accuracy
New SMT production capabilities
Repro Supplies recently procured its own full, state-of-the-art SMT production line allowing it to offer customers a complete one-stop solution for turnkey projects, right from design to assembly to final packaging. It is actively seeking business for this new SMD assembly line, which promises extensive flexibility and high accuracy, and can easily be expanded for higher production volumes at a later stage, should customer requirements demand an increase in production capability. This is because the system is modular, and production can be doubled within a day by installing additional modules.
Speedline MPM 100 stencil printer
In order to keep tight control on quality, the company also added a Speedline MPM 100 stencil printer together with an in-line TRI Model TR7007 Di 3D SPI (solder paste inspection) machine. The system is capable of fully checking all solder paste printed within 15 seconds per panel, and automatically rejecting any out-of-specification prints, thus ensuring 100% perfect solder paste printing. A TRI Model TR7700QI 3D AOI (automatic optical inspection) system is installed at the end of the line, to not only check for correct component placement, but also for correct solder joints on every PCB, all in less than
20 seconds.
safety measures
In the unlikely event of any board failing during production, it goes directly into a separate magazine unloader, where it is quarantined for later inspection at an off-line TRI inspection system, where any faults are verified, and repaired if necessary. A Heller MK5 1707 reflow oven ensures that solder quality is always kept consistently high, as verified by the AOI system.
Soon to be added to the system will be a fully automatic component storage system, manufactured by Essegi in Italy.
